Discover Top-Quality Control Cables at Unbeatable Prices
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The foundation of instrumentation, automated systems, and related applications are control cables. Usually, control cables are multi-conductor cables covered with a foil shield, braid shield, or a mix of the two. Polyvinyl chloride (PVC) or polyurethane (PUR) sheathings are typically used to cover these UL-rated control cables. The cables must have adequate flexibility to make routing and cabling hassle-free wherever they are installed. Usually, transmissions of automated operations can be measured and controlled using control cables.
Types of Control Cables
There are many control cables types available in the market depending on your needs and requirements:
Solar Control Cables
The connecting wire used in photovoltaic power generation is called solar cable. Solar panels and other electrical parts of a photovoltaic system are connected via a solar wire. Solar wires are made to withstand extreme weather conditions and UV rays. Solar cables are available in a range of diameters and lengths to suit different system designs and guarantee the effective and safe transfer of electricity throughout the system.
To guarantee their quality and dependability, Solar Cables are certified to fulfil international safety standards like TUV and UL. They are made to reduce power losses and maximise overall system efficiency. They have a long service life, frequently reaching 25 years or more. Specifications such as 4mm², 6mm², and 10mm² wire diameters are frequently used.
Accelerator Control Cables
The accelerator cable or throttle is one of the control cables types that connects the accelerator pedal to the throttle body. It gives the driver control over how fast the car accelerates. The cable is made up of an exterior rubber and metal casing and an inside metal wire cable. Usually made of strong steel wire, the cable ensures durability and strain resistance. In the meantime, the sheathing—which is typically made of metal or plastic—protects the cable from the weather and allows for smooth movement.
Auto Control Cables
Auto control cables are extensively utilised in numerous two- and three-wheel vehicle controls. These are made by twisting the required or desired number of S.S. wires, each with a distinct diameter and standard wire gauge, into a single cable. The final application of the vehicle control cables, such as the accelerator, clutch, and brake wires, determines the quantity of standard gauge stainless steel wires.
Armoured Cables
An armoured cable shields the conductor wires from outside forces using a metallic coating of threads or strips. The external factors that can damage cables are rats and unintentional collisions. Additionally, it stops any internal instabilities from releasing hazardous energy levels into the environment. Covered in metal armour, armoured cables are insulated with non-flammable thermoplastic compositions that release less smoke and harmful fumes.
Low Tension Control Cables
Low-tension cables are designed to be used with electrical equipment that has a voltage rating ranging from 50 to 1000 volts for AC and from 75 and 1500 volts for direct current; hence, they are not subjected to severe electric tension. They are especially desirable for installation in challenging environments, like coastal regions, hilly locations, and dense forests. They are perfect for rural distribution because they are simple and safe to install even in challenging terrain.
Pendant Control Cables
The purpose of pendant cables is to supply control signals to pendants suspended from hoists, overhead cranes, and a variety of other lifting and handling apparatuses. These cables need to be strong enough to hold the weight of the control pendant that is attached, withstand continuous movement while in operation, and make sure that the cable cores are not under any strain.
Factors to Consider Before Buying Control Cables
Here is a list of control cable specifications to choose the most suitable control cables for you:
Conductor Size and Material
Conducting materials in a cable are mostly made up of copper or aluminium. If you're searching for a low-cost option, aluminium is taken into consideration. Additionally, copper is utilised when poor conductivity and a higher resistance are desired. Also, the two factors to take into account are length and thickness. Take into consideration the wire's carrying capacity as well as the required current flow to determine what thickness wire you need. The thickness of the wire you want can also depend on how far you need it to go. The power loss due to resistance and heat increases with wire length.
Insulation and Sheathing Material
The control cables' insulation varies according to the uses for which they are designed. Industries typically use polyvinyl chloride control cables. In addition to this material, insulation can also be made of fibreglass, nylon, silicone, polyethene, neoprene, plastic, and plastic. Insulation types differ according to the kind of control cables. Insulation frequently varies to improve wire handling or change performance in specific environmental circumstances.
Temperature Rating and Environmental Suitability
The lowest and highest temperatures at which an electrical cable can function safely over an extended length of time are often indicated by the cable's temperature rating. The sheathing and/or insulation around the cable determines its working temperature. Additionally, you want to consider the settings where the wires and connections you plan to purchase will be installed. In this context, "environment" refers to the following: damage because of collision or abrasion, exposure to excessively hot or cold conditions, and chemical interaction that causes the materials used in cables to react negatively.
Compliance With Industry Standards
ISO/IEC 17025 accreditation is the gold standard for cable testing laboratories, certified by the United Kingdom Accreditation Service. The specific quality of electrical cables is determined by testing them against predetermined parameters for safety and uniformity reasons.
Flexibility and Durability
Depending on your purpose, choose between flexible and solid cables. Make sure to examine the wire's sturdiness and strength.
Top Brands
The leading top brands for manufacturing wires and cables in India are:
Havells
Havells India Limited is a multinational electrical equipment company based in India that produces a variety of products, including water heaters, industrial and domestic circuit protection switchgear, fans, LED lighting, lighting for commercial and industrial applications, industrial and domestic cables and wires, induction motors, and capacitors.
Finolex
Leading the electrical wire market is Finolex Cables. Electrical wires are available from Finolex for all market segments and have been the top choice in the market for 50 years.
Polycab
Under the "POLYCAB" name, Polycab manufactures and distributes wires, cables, and fast-moving electrical products (FMEG). In addition to wires and cables, they also produce and market FMEG goods such as solar products, conduits & accessories, LED lighting and luminaires, electric fans, switches, and switchgear.
KEI
Leading the Indian market, KEI is a preferred supplier for several clients worldwide in both the public and commercial sectors. They are quite proud of their extensive array of electrical wire and cable services.
Laxco
Manufacturer of wire rope and cable, Lexco Cable serves a range of industries, including architecture and aircraft, with customised solutions.
Price and Model Chart
The Indian market is flooded with many brands with varying control cables price; here is a list of the top models to help you make an informed choice:
Discover and purchase the best Control Cables at India's top online store of L&T-Sufin for building, hardware, electrical, and office supplies. L&T-Sufin offers a wide selection of control cables from reputable brands for you to select from if you intend to buy control cables. They also offer superior products for sellers all across the country and an option to deal with verified buyers.
FAQs About Control Cables
Q1. What should be the temperature limit of control cables?
Your control cable should be able to withstand at least up to 900 C.
Q2. Are cables and wires the same?
A cable is made up of several conductors, whereas a wire is just one. The wires are typically twisted and exposed. However, a thin covering of PVC is applied to some of the cables.
Q3. What is your wires' copper purity percentage?
The wires in your home contain around 99.95% Copper, 0.03% Oxygen, and less than 50 ppm metallic impurities.
Q4. Which three techniques are available for control cables installation?
There are numerous approaches to installing cables. These consist of direct burial, aerial installation, and pushing, blowing, and tugging into ducts. Cables may be blown into the ducts or pulled in, depending on the dimensions, weight, and design. The best way to install rigid, lightweight cables is by blowing them in, whereas heavy cables require pulling.
Q5. How do you screen control cables?
It is possible to combine numerous braided and foil screens to provide optimal filtering over a variety of frequencies. We can insulate the line from both electrical and magnetic interference by adding a metal foil. However, the flexibility of the cable is severely limited by this combination of screens.