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A lathe is a machine tool which spins a workpiece around an axis that is usually set perpendicular to the axis of rotation. The function of the lathe machine is to perform operations such as cutting, sanding, knurling, drilling, deformation, facing and turning, all of which are carried out by the applied tools. Some of the lathe operations include woodturning and metalworking.
Types of Lathe Machines
The lathe machine types are different based on lathe machine specifications. These include:
Conventional Engine Lathe or Centre Lathe
The engine lathe is considered a common type of manual lathe, which have wide applications in all machine shop and woodwork-making processes. The basic process of the engine lathe or centre lathe is the same for cutting out parts such as turning, end face, grooving, knurling and threading. No matter whether a lathe is being used for a workpiece smaller or larger in diameter, it is likely to have the usual set of components, including full length casting bed and similar others such as a headstock gearbox, feed gearbox, carriage & apron and cross slide with tool post and compound rest, tailstock, steady rest, chuck, etc.
Inverter Lathe or Speed Lathe
The high-speed lathe was considerably boosted during the 1970s and 1980s through the introduction of inverter drives into the main motor turnovers. As a matter of fact, this type is also called inverter lathe, not because it can increase spindle speed but mainly because it has a similar capacity as that of the higher-speed engine lathe. High spindle-speed lathes are usually used to finish work in operations that are focused on spinning and polishing metals.
Turret lathes or Capstan Lathes
Turret lathes are addressed in another way. They are called Capstan lathes. Such machines are classified as a second group in automatic turning machines because such kinds of machines are used in the mass production of parts on the basis of repeated turning.
The general features of the turret lathe are in the form of hexagonal-shaped turret head that functions as a rotator of a total of six tools that can cut the materials one by one with each tool. A hexagonal turret can be used to help multiple cutting processes quickly, as the tool can be changed without replacing and removing the tool from the cutting process.
The machine can change the tool turret during the operational process, resulting in a higher rate of efficiency. Moreover, it is cheaper compared to traditional engine lathes.
Toom Lathe and Bench Lathes
The manual (conventional) lathe in the tool room is very similar to a special conventional lathe machine in many aspects. Whereas it offers regular manual lathes, it has increased speed and accuracy. This toom lathe is made up of all components with the highest level of precision, thus providing high-level machining precision.
Bench lathes are classified as those small lathes built onto a worktable or a workbench for working on small turning projects, which can be supported between the headstock centre and tailstock centre without extra support. A typical size for a bench lathe would be 9 x20 or 12 x 30.
Tracer Lathe
From the 1970s to the 1980s, CNC lathes were rare in the industry. Tracer lathes were predominantly used for profile cutting compared to today when most machine shops use CNC machinery for this purpose. The tracer lathe cutter has for its guidance a hydraulically actuated tool that traces the model or pattern, which was produced by a lathe previous.
For any unique form, the pop-up expert will use an accurate template on a flat plate, to be precise. Then, the stylus is in contact with the template and is attached to the carriage. The adaptor that achieves the connection between the module and the instrument is called hydraulic attachment. When the carriage is in motion, the band needs to move as well, and it tracks the same groove profile so that it can replicate.
Horizontal Lathes and Vertical Lathes
For the most traditional metalworking lathes, the construction of the casting bed is required to support the headstock, the carriage & cross slide, as well as the tailstock. At the base of it all, they are known as the horizontal or the centre lathes because the work piece is to be supported in a horizontal manner and supported by a flexible material.
This also means that the centerline of the lathe will be parallel to the surface in which it lies between the main spindle centre and the tailstock centre. The most important step for a horizontal lathe in a cutting job is to make sure that the base is levelled on solid ground to prevent vibration.
A vertical turning lathe is only used for heavy-duty and high-power cutting of those medium or large parts, which are very heavy workpieces for which the support on a conventional horizontal lathe would be difficult.
CNC lathe is a kind of machine that uses a similar configuration as the manual lathe or conventional lathe. The casting bed is used in conjunction with the headstock gearbox. Alongside the spindle and chuck, a tool turret, as well as tailstock and steady rest, are also needed.
The CNC lathe also emerged with new components, such as the CNC control system. For example, the Operator’s panel for Computer Numeric Control can be interfaced with the CNC operator to provide input data, such as part zero positions, tooling parameters, and interfacing instructions in order to run parts programs.
Factors to Consider Before Buying Lathe Machines
The factors to consider before you decide to buy lathe machine include the following:
Machine Type
Decide on the particular type of lathe machine that’s going to be ideal for your projects, whether it’s simple lathes or CNC (Computer Numerical Control) lathes, which are suitable for automated and high-precision machining.
Swing Over Bed and Distance Between Centers
Estimate the size of the workpiece you'll operate by using the swing over or the distance between centres (the maximum size of the workpiece can be accommodated). Make sure that the type of lathe will be sufficient to meet the project needs.
Spindle Speed and Motor Power
Concentrate on the spindle speed range of the lathe tiller and motor power (e.g. 300-3500 rpm). The advanced feature of faster spindle speed can refine the finish and give you better control, whereas stronger motor power makes it possible to work on heavier or denser materials. See to it that the lathe's speed and power and also what you'll be doing is appropriate.
Tooling Options and Accessories
Look into the options of the tooling that the lathe presents, like the various cutting tools, chucks, and any accessories. It is important to make sure that the lathe has the tooling necessary to do your specific tasks of machining.
Top Brands
Top brands know for their lathe machines include:
Alpha
Alpha is known for its high-quality lathe machines that excel in precision, reliability, and durability.
Seema
Seema is a well-known brand offering a wide array of lathe machines tailored to different industries and applications.
ATLAS
ATLAS is recognized for its innovative lathe machine solutions crafted to meet the unique needs of customers across various sectors.
A S
A S is a trusted name known for its dedication to quality and customer satisfaction within the lathe machine industry.
BMT
BMT is famous for its wide selection of lathe machines known for their exceptional performance and longevity.
Price and model chart
For a detailed lathe machine price information, a table is depicted below:
Buy Lathe Machine from L&T Sufin, which offers premium quality from certified brands. These machines are the need of the hour. So trust the experts and request the prices of the premium brands. One can request a quote online and also talk to industry experts for personalised suggestions.
So, if you are looking to buy lathe machines and ways to know about lathe machine installations, L&T Sufin can be the best of providers and supporters.
FAQs About Lathe Machine
Q1. What factors should I consider when choosing between a benchtop and an industrial lathe?
Benchtop lathes are suitable for smaller workshops or hobbyist use due to their compact size and lower power. Industrial lathes are larger, more robust, and capable of handling heavier workloads.
Q2. How do I determine the appropriate spindle speed and motor power for my lathe machine?
The spindle speed and motor power requirements depend on the materials you'll be machining and the types of operations you'll be performing. Higher spindle speeds are suitable for finer finishes and delicate materials, while more powerful motors are necessary for heavier cuts and denser materials.
Q3. What accessories are essential for operating a lathe machine effectively?
Essential accessories for operating a lathe machine include cutting tools, tool holders, chucks, faceplates, and steady rests. Additionally, safety equipment such as goggles, gloves, and hearing protection should be used to ensure operator safety.