Orbital Welding Machine

Orbital welding machine represents the cutting-edge solution in the world of precision welding. It is designed on cylindrical workpieces like tubes and pipes. The TIG (Tungsten Inert Gas) system is used in most orbital welding machines, meaning the welding torch is moved around the tube or pie guided by a mechanical system. This machine is an integral part of areas where weld quality and integrity are of high importance, such as aerospace, nuclear plants, semiconductors and pharmaceuticals. The ease of repeatability and precise control make it a popular choice in most industries.

Features Of Orbital Welding Machine

Here are the key features of orbital welding machines that set them apart:

• Tilting Torch: The adjustable torch angles allow you to weld a variety of geometric shapes without compromising the finish and quality. The torch's movement around the tube allows for welding longer lengths without distortion, accommodating various diameters.
• Wire Feeding System: Designed for tubes with wall thickness from 3mm-8mm for a consistent and sturdy welding result. This orbital welding equipment offers a versatile and reliable weld.
• Automated Welding Control: The computer-controlled automated system offers precision and uniformity over and over. Controlled parameters like arc stability, heat input, and travel speed leave no room for human errors.
• User-Friendly Interface: With digital and touchscreen interfaces, operators can adjust welding current, voltage, rotation speed, and gas flow with minimal training. You can also explore pre-programmed settings for high-volume production.
• Advanced Safety Mechanism: With features like arc shielding, emergency stop functions and automatic shutdown, it creates a safe and secure environment for any operator.

Advantages of Orbital Welding Machine

Orbital welding machines offer multi-fold advantages for every production, small or large:

• Increased Productivity: The high-precision and easy repeatability nature of the orbital welder ensures amped-up production numbers and reduced repair time.
• Consistent Quality: Once the welding programme is generated, the automated process eliminates any viability, ensuring uniform welds with no exception.
• Flexible Skill Level: Orbital welding machine has a user-friendly and easy-to-access interface. This eliminates the need for certified operators.
• Enhanced Safety: With the machine taking over the rigorous process by itself, the operators are safe from hazardous work settings filled with high temperatures, fumes and bright arcs.
• Cost-Effective: After the initial investment in the orbital welding machine price, it offers long-term benefits like labour costs, improved quality and reduced scraps.

Application of Orbital Welding Machine

Orbital welding machine is an integral part of many industries:

• Aerospace: It is used to offer an integral weld on military and aircraft components. For instance, the system is used to weld stainless steel and titanium tubes in fuel and hydraulic systems.
• Nuclear Power Plants: To create flawless and high-yielding piping systems under immense pressure and radiation exposure.
• Pharmaceutical Industry: Welding stainless steel tubes used for carrying sterile fluids, gases and other volatile medical ingredients. The automated process minimises the risk of bacteria and contamination.
• Food and Beverage: The automated welding of tubes allows brands to transport food and perishable goods without oxidising and maintaining hygiene standards.

Specifications Of Orbital Welding Machine

Here are the key specifications of the orbital welding machine:

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FAQs

1. What is an orbital welding machine?

The orbital welding machine is an automated process that performs the function of rotating 360 degrees around the secured cylindrical pipe or tube. It often uses a TIG (GTAW) torch for a precise result and requires minimum human intervention.

2. What gas is used for orbital welding?

Orbital welding primarily uses argon as a shielding gas along with a backing gas. Helium, nitrogen, and hydrogen are also used, along with argon, as a mixture.

3. Is orbital welding safe?

Orbital welding features an automated process along with safety options like emergency stop and arc shielding that help maintain a controlled and secure operation. It also enhances operator safety by reducing exposure to high temperatures, radiation, and fumes.

4. Why is argon gas used in orbital welding?

Argon is a heavy, neutral and odourless gas which provides stability and protects the weld pool from oxidation. Its inert nature prevents contamination and is suitable for various metals, including stainless steel and titanium.

5. How does orbital welding work?

The welding torch rotates around the stationary cylindrical tube or pipe. The torch’s rotation starts the welding process by adding the filler metal and creating an arc between the electrode and the workpiece. The process is mostly automated, and the voltage, current and speed can be precisely controlled.